logo
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Non-Magnetic Corrosion Resistant Tungsten Carbide Blade for Precision Cutting

商品の詳細:
起源の場所: 中国
ブランド名: Sanxin
証明: ISO
モデル番号: SX1299
お支払配送条件:
最小注文数量: 2
受渡し時間: 5-30DAYS
支払条件: T/T、L/C、ウェスタンユニオン
  • 詳細情報
  • 製品の説明

詳細情報

多用途性: 様々な材料に使用できます キーワード: 精密加工工場
磁気特性: 磁性でないもの 特徴: 優れた 耐磨 耐腐蝕性
効率: 効率的かつ迅速な切断 熱処理: 強化された
サイズ: さまざまなサイズをご用意 刃厚: 2.0 mm
ハイライト:

Non-Magnetic Tungsten Carbide Blade

,

Corrosion Resistant WC-Ni Alloy Blade

,

2.0 mm Thickness Precision Cutter Blade

製品の説明

Non-Magnetic Tungsten Carbide Precision Blades
WC-Ni Alloy Slitter & Cutter Blades for Magnetic-Sensitive Industries
The Cutting Edge of Non-Magnetic Technology

In precision cutting applications involving magnetic materials, sensitive electronics, or medical devices, standard steel and cobalt-bonded carbide blades introduce unacceptable risks—magnetic contamination, interference with sensitive components, and rapid wear.

Our Non-Magnetic Tungsten Carbide Precision Blades are engineered specifically to overcome these challenges. Manufactured from advanced WC-Ni (Tungsten Carbide-Nickel) alloy systems, these blades deliver the critical combination of absolute magnetic neutrality, exceptional hardness, and superior wear resistance for the most demanding cutting applications.

Core Technology & Material Science
True Non-Magnetic Performance (µ < 1.002)

By utilizing a nickel-based binder system instead of conventional cobalt, our blades are completely free of ferromagnetic elements. This fundamental material innovation delivers:

  • Zero magnetic attraction to ferrous particles, preventing contamination in cleanroom environments
  • No interference with magnetic fields—essential for cutting magnetic materials like ferrites, bonded magnets, and MRI-compatible medical components
  • Complete compatibility with sensitive electronic and medical device manufacturing

WC-Ni alloys are specifically recommended for "magnetic materials forming and cutting" applications.

Advanced Hardness & Wear Resistance

WC-Ni based cutting tools can achieve impressive mechanical properties:

Property Typical Value
Hardness 930 - 1175 HV
Comparable Hardness (HRA) ~90 - 92 HRA
Flexural Strength 2.0 - 3.1 GPa

Recent research on WC-Ni nanocomposites with graphene reinforcement has achieved hardness values up to 1175.48 HV while maintaining excellent wear resistance and thermal conductivity. This represents a significant advancement over conventional materials.

Superior Corrosion & Thermal Stability

Nickel-bonded carbides offer significantly better corrosion resistance than traditional cobalt-bonded grades, making them ideal for:

  • Chemical and corrosive environments where standard blades would degrade
  • High-temperature cutting applications with enhanced heat dissipation
  • Humid or sterile environments common in medical and food processing

WC-Ni-Cr alloys have been specifically developed for applications requiring both wear resistance and corrosion resistance, such as pump components and chemical plant parts.

Reduced Friction & Improved Cutting Performance

WC-Ni based cutting tools have demonstrated lower friction coefficients compared to conventional WC-Co tools. Studies show friction coefficient reductions of 3.2% to 7.9% depending on composition, leading to:

  • Smoother cutting action
  • Reduced heat generation
  • Longer tool life
Performance Comparison: Why WC-Ni Dominates Precision Cutting
Property Our Non-Magnetic WC-Ni Blade Standard WC-Co Carbide Blade Hardened Steel Blade
Magnetic Permeability < 1.002 (Non-Magnetic) 1.5 - 2.0 (Magnetic) > 100 (Highly Magnetic)
Hardness 900 - 1175 HV 1300 - 1700 HV 600 - 800 HV
Corrosion Resistance Excellent (Ni binder) Moderate Poor
Wear Life 5-10x longer Excellent Baseline
Friction Coefficient Low (reduced 3-8%) Moderate Higher
Thermal Conductivity Enhanced with reinforcements Good Moderate
Target Applications & Industries
Industry Application Why Choose Our Blade
Magnetic Material Processing Cutting ferrite cores, bonded magnets, magnetic polymers Absolute non-magnetic property prevents material magnetization during cutting
Medical Device Manufacturing Precision cutting of implant components, surgical instrument fabrication Zero magnetic contamination, corrosion resistance for sterilization
Electronics & Semiconductor Dicing of sensitive components, PCB depaneling, connector trimming No magnetic interference with sensitive circuits, wear resistance for glass-filled materials
Battery & Energy Storage Electrode cutting, separator trimming, foil slitting Non-magnetic prevents contamination, clean cuts prevent short circuits
Food & Pharmaceutical Processing Precision portion cutting, packaging material slitting Corrosion resistance, easy sterilization, no metallic contamination
Chemical Industry Cutting corrosive materials, film slitting in aggressive environments Superior chemical resistance of Ni binder
Precision Manufacturing Capabilities
Parameter Standard Capability High-Precision Option
Material Grades WC-Ni, WC-Ni-Cr, WC-Ni3Al Advanced nanocomposites with graphene/Al₂O₃
Hardness Range 900 - 1100 HV Up to 1175 HV
Blade Thickness 0.1 mm - 5.0 mm Custom per application
Outer Diameter 10 mm - 300 mm Custom sizes available
Cutting Edge Tolerance ±0.005 mm ±0.002 mm or better
Edge Radius Standard sharp Custom radii for specific materials
Surface Finish Ra 0.4 μm (ground) Ra 0.1 μm or better (polished)
Tooth Configurations Straight, serrated, wavy, custom per drawing
Non-Magnetic Corrosion Resistant Tungsten Carbide Blade for Precision Cutting 0
Ready to Eliminate Magnetic Interference from Your Precision Cutting Operations?

Contact us today for a technical consultation or a customized quotation.

私達と連絡を取ってください

あなたのメッセージを入れて下さい

あなたはこれらに入るかもしれない